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Author: Subject: Starlet GT EP82 / EP91 rear disc brake conversion for Tercel/Paseo HOW-TO (56K ye be warned)
mulberry
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[*] posted on 10-10-2007 at 07:37 PM


Quote:
Originally posted by Qballcious
The other day my e-brake cable snapped. Since the lever was completely loose I assumed it was the short front cable that tore. After throwing it on the hoist at my dad's shop a week later (Thanksgiving day) we found out it was the driver's side rear cable that snapped inside the sleeve. It was totally rusted.

My dad happened to have my old cables from the drums. We modified the back end of the cable using the starlet sleeve stop and the little eyelet that connects to the caliper. We cut the drum brake cable to length and brazed the eyelet on.

Works great now. That's the downside to using 16 year old Starlet cables.



I bought brand new cables from Paul at starletparts and listed the part numbers on this site.
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[*] posted on 26-10-2007 at 04:27 PM


what did those run ya'?



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[*] posted on 26-10-2007 at 05:42 PM


Quote:
Originally posted by Qballcious
what did those run ya'?


I believe with shipping all three pieces were 125-130 USD. Front cable, left and right cable. Send a U2U to Paul at Starletparts.
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[*] posted on 27-10-2007 at 04:51 PM


I will say this though. The benefit of modding the original Tercel cables instead of using starlet cables is that the cables actually fit into the factory clamping locations. The Starlet cables are a few inches too short for a Tercel so one has to string them as the crow flies.



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[*] posted on 13-1-2008 at 02:34 AM


i was wondering...might any of you know of any site where i can order online the backing plate for the disc brakes?
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[*] posted on 31-5-2008 at 04:08 PM


can you help me to find the complete kit, I want to do the same conversion but i cant find the parts

HELP!!!! :weeping:
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[*] posted on 31-5-2008 at 04:20 PM


Quote:
Originally posted by paseo96
can you help me to find the complete kit, I want to do the same conversion but i cant find the parts

HELP!!!! :weeping:


Have you tried asking GT_REVVA. I thought I read that he might be able to help getting those parts or at least better direct you.




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[*] posted on 31-5-2008 at 04:46 PM


in the works right now.
the plan is to eventually have/keep those in stock at all times. :deal:
keep an eye on the T-Bay thread for updates.:thumbup:




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[*] posted on 1-6-2008 at 10:00 PM


and when is that gonna happen?, cuz right now Im thinking to adapt some of a se-r :lachen:
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[*] posted on 14-6-2009 at 12:40 AM


Quote:
Originally posted by spoolin
Quote:
Originally posted by ugabuga
now looking at this I realized something

When I installed my cables i had to do the opposite mod. I had to drill the plate to make the holes larger so that the cable thingies could fit.

I guess my cables were from an ep91 which would have fit your 95+ terc without any mods. And your cables would fit my terc without any mods. oh well... not a big deal but I thought I'd mention for the future generations.


It does make good sense.

Proceeded with my swap today and found some interesting details that differ from this here write up. However, for teh most part, it was awesome to follow.

My set was from a Glanza(EP91).

My cables had the same size ends. Tercel left and Glanza right.
http://i525.photobucket.com/albums/cc340/dzaster96799/WIP%20Thread/IMG_1891.jpg


However, I did find a problem where the banjo fitting hit the part the backing plate mounts too. I had to grind it or the banjo and bolt would get in the way.
http://i525.photobucket.com/albums/cc340/dzaster96799/WIP%20Thread/IMG_1886.jpg
http://i525.photobucket.com/albums/cc340/dzaster96799/WIP%20Thread/IMG_1887.jpg


I was wondering if anyone knows whether or not the two cables are specific as to which side it goes on--driver or passenger. Anyone? :dunno: Reason being, the passenger side cable was actually tigher and did not fully release even when hand brake was down.

[Edited on 6-14-2009 by Dzaster]




http://i525.photobucket.com/albums/cc340/dzaster96799/don.jpg
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[*] posted on 14-6-2009 at 01:21 AM


No bracket to support the brake lines by the wheels like these and a hard line?
http://img.photobucket.com/albums/v280/Qballcious/TOpics/disc_brake_conversion/051.jpg

[Edited on 14-6-2009 by Tercel GTS]




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[*] posted on 14-6-2009 at 02:32 AM


I have SS Braided lines with my kit. It's just one long line per side. No harndline or rubber line, therefore, not using the bracket. However, the problem is the banjo fitting and the bolt that locks down the banjo end to the caliper. I couln't even get the caliper mounted to the bracket, that is how badly in teh way it was. That's been taken care of.

What I'm really trying to focus on is the e-brake cable--if they are specific to each side--driver/passenger. I think what I'll do is take it off and lube down in the lines.:dunno: Yeah?

I was able to use all the mounting points, but I had to move one on each cable.




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[*] posted on 15-6-2009 at 09:15 PM


So the cables are different.

This is teh tercel cables, but I think it applies to the starlets as well and I think I prolly mixed them.

http://i525.photobucket.com/albums/cc340/dzaster96799/WIP%20Thread/IMG_1931.jpg
http://i525.photobucket.com/albums/cc340/dzaster96799/WIP%20Thread/IMG_1935.jpg

About 1" length difference.

Also notice the Tercel cable is tagged with colored tape--one green the other yellow.

I bolted back up the heat shield that protects the cables from the heat in the exhaust track once I attatched the ends so I never got to see what it loocks like in the junction where the two cables meet with the singel cable coming off the e-brake lever. I'm thinking that it is probably badly tilted since the one that is supposed to be longer is actually a bit shorter and that one thats supposed to be short is a bit longer.




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[*] posted on 10-10-2009 at 08:26 AM


BTW - I still have a spare set of Starlet rotors if anyone wants them. I clearly have no need for them anymore...and could use the gas money.

$50+Shipping
http://img.photobucket.com/albums/v280/Qballcious/ebay/discs-2.jpg
http://img.photobucket.com/albums/v280/Qballcious/ebay/discs-1.jpg




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